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Allen-Bradley

Allen-Bradley 2094-BC04-M03-S Kinetix Servo Drive 6000 Servo Drive

SKU: LL1-AB-2094BC04M03S
$4,294.09
Available
Allen-Bradley

Allen-Bradley 2094-BC04-M03-S Kinetix Servo Drive 6000 Servo Drive

SKU: LL1-AB-2094BC04M03S
PRODUCT PRICE USD
$4,294.09
Available to order
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PRODUCT DOCUMENTATION

Product Information

Technical specifications, features, applications and purchasing information.

Technical Specifications

Brand Allen-Bradley
Model 2094-BC04-M03-S
Product Category Integrated Axis Module (IAM) / Servo Drive
Manufacturer Rockwell Automation
Product Family Kinetix 6000
Module Type Integrated Converter and Servo Inverter Module
Voltage Class 400/460 VAC Class
Nominal AC Input Voltage 360–480 VAC, Three-Phase
AC Input Voltage Range 324–528 VAC RMS
AC Input Frequency 47–63 Hz
Nominal AC Input Current 44 A RMS
Converter Section Rated Power 28 kW
Converter Section Current Class 42 A
Continuous DC Bus Output Approximately 27.6 kW / 41.5 A DC
Common-Bus Follower DC Input Range 458–747 VDC
Common-Bus Follower DC Input Current 41.5 A
Inverter Section Continuous Power 13.5 kW
Inverter Continuous Output Current 21.2 A RMS
Inverter Continuous Output Current, Zero-to-Peak 30 A
Catalog Product Description Current 28 A Inverter, Manufacturer Catalog Description
Output Type Controlled Three-Phase AC Servo Motor Output
PWM Switching Frequency 4 kHz
Velocity Loop Bandwidth 500 Hz
Current Loop Bandwidth 1300 Hz
Typical Electrical Efficiency 97%
Internal Shunt Continuous Power 200 W
Internal Shunt Peak Power 22.5 kW
Internal Shunt Resistance 28.75 Ω
Communication Interface SERCOS Fiber-Optic Interface
Motion Controller Integration Compatible Logix Controllers with SERCOS Motion Interface
Safety Feature Hardwired Safe Torque Off / Safe-Off Function
Safety Option Identification -S Suffix
Safety Commissioning Firmware Revision 1.88 or Later Required for Safe-Off Commissioning
System Architecture Kinetix 6000 Multi-Axis Shared Power Rail
Required Mounting Position Leftmost Position on Compatible 2094 Power Rail
Additional Axis Modules Compatible Bulletin 2094 Axis Modules
Compatible Power Rail Family Bulletin 2094 Power Rails, Selected by Axis Count and Module Width
Optional Shunt Module 2094-BSP2, Subject to System Design
Motor Feedback Compatible Servo Motor Feedback Connections
Motor Cable Requirements Compatible Bulletin 2090 Cables and Connectors
Operating Ambient Temperature 0 to +50°C
Approximate Module Weight 9.6 kg
Product Lifecycle Status Discontinued
Discontinuation Date December 31, 2023
Replacement Classification Engineering Replacement
Manufacturer-Listed Replacement 2198-D057-ERS3, Kinetix 5700
UPC 820919595684
Manufacturer User Manual Rockwell Automation Publication 2094-UM001
Manufacturer Technical Data Rockwell Automation Publication KNX-TD003
Safe-Off Safety Reference Rockwell Automation Publication GMC-RM002
Manufacturer Product Reference https://www.rockwellautomation.com/en-us/products/details.2094-BC04-M03-S.html

Key Features

Integrated 28 kW Converter

The Allen-Bradley 2094-BC04-M03-S combines an AC-to-DC converter and a servo axis inverter in one Kinetix 6000 Integrated Axis Module. Its 28 kW converter section distributes DC-bus power to a compatible multi-axis servo drive system.

High-Performance Servo Axis Control

The inverter section provides 13.5 kW continuous output power and 21.2 A RMS continuous current, equivalent to 30 A zero-to-peak. A 4 kHz PWM frequency supports precise control of suitably matched industrial servo motors.

Hardwired Safe-Off Capability

The -S configuration provides a Safe Torque Off function for appropriately engineered machine safety circuits. Correct safety wiring, compatible firmware and validation against the required safety performance are essential.

SERCOS Motion Communication

Fiber-optic SERCOS communication connects the Kinetix 6000 servo system to compatible Logix motion controllers. This architecture supports coordinated motion control for industrial machinery with multiple servo axes.

Shared DC-Bus Power Architecture

The Integrated Axis Module mounts at the leftmost position of a compatible Bulletin 2094 power rail and supplies the shared bus for connected axis modules. This arrangement simplifies power distribution across supported multi-axis servo installations.

Integrated Regenerative Energy Handling

An internal 28.75 Ω shunt rated for 200 W continuous power supports braking-energy management within its specified limits. Applications with higher regenerative energy may require additional supported shunt equipment and system calculations.

Applications

  • Multi-axis industrial servo motion control systems
  • High-speed packaging and wrapping machinery
  • Automated assembly and positioning equipment
  • Industrial material handling and transfer systems
  • Printing and converting machinery
  • Automated production line servo control
  • SERCOS-based Logix motion installations
  • Maintenance of existing Kinetix 6000 systems

Purchase Information

We support online purchase of the Allen-Bradley 2094-BC04-M03-S Integrated Axis Module. If you need to make bulk purchases and inquire about other products, please contact our team to inform us of your purchase requirements. We will provide you with information such as quantity quotations, delivery dates, and transportation methods.

Frequently Asked Questions

What is the Allen-Bradley 2094-BC04-M03-S?
It is a Rockwell Automation Kinetix 6000 Integrated Axis Module that combines a 28 kW converter with a servo inverter for 400/460 V-class industrial motion systems.


What is the difference between the converter and inverter ratings?
The converter section is rated at 28 kW and supplies DC-bus power to the drive system. The integrated servo inverter section is rated at 13.5 kW continuous output power and controls its connected motor axis. The 28 kW converter rating should not be interpreted as the inverter's motor power rating.


Is the inverter current 28 A, 30 A or 21.2 A?
Rockwell Automation's product page uses 28 A in its abbreviated description. Detailed technical specifications identify 30 A continuous zero-to-peak and 21.2 A RMS for the inverter section. These different references should not be substituted for one another during motor sizing.


What AC input voltage is required?
The module uses a 400/460 V-class three-phase AC supply, with a specified RMS voltage range of 324–528 VAC and an input frequency range of 47–63 Hz.


Can this module supply additional servo axes?
Yes. The converter section supplies the shared DC bus of a compatible Kinetix 6000 multi-axis system. The total load must remain within the converter, power-rail and protection ratings.


Where should the Integrated Axis Module be installed?
The IAM occupies the leftmost position on the compatible Bulletin 2094 power rail. Other supported axis modules occupy subsequent positions according to the installation design.


Does 2094-BC04-M03-S support Safe Torque Off?
Yes. The -S suffix identifies the safe-off variant. The function requires the appropriate hardwired safety circuit, correct firmware and validation of the complete safety system.


Does the drive support EtherNet/IP motion control?
The Kinetix 6000 uses a SERCOS fiber-optic interface for motion control. It is not an EtherNet/IP-native servo drive. A compatible Logix SERCOS motion interface is required.


What is the inverter's continuous output power?
The integrated inverter section is rated at approximately 13.5 kW continuous power, subject to the selected motor and application conditions.


Does the module contain an internal shunt resistor?
Yes. Its internal shunt is specified at 28.75 Ω, with 200 W continuous and 22.5 kW peak power ratings. The complete regenerative-energy requirement must be calculated for the servo system.


Which firmware is required for the safe-off feature?
Rockwell Automation's Kinetix 6000 release notes state that firmware revision 1.88 or later is required when commissioning the drive with its safe-off feature. Mixed module series may have additional firmware compatibility requirements.


What is the difference between 2094-BC04-M03-S and 2094-BC04-M03-M?
The 2094-BC04-M03-S is a Kinetix 6000 integrated module with the safe-off configuration. The 2094-BC04-M03-M belongs to the Kinetix 6200/6500 modular control architecture. The control modules and system configurations differ, so they are not interchangeable without engineering review.


Is the 2094-BC04-M03-S discontinued?
Yes. Rockwell Automation lists December 31, 2023 as the discontinuation date for this product.


What replacement does Rockwell Automation recommend?
Rockwell Automation identifies 2198-D057-ERS3 from the Kinetix 5700 family as an engineering replacement. Migration requires redesign and verification of the power architecture, motor feedback, network communication, safety functions, wiring and controller configuration.


Can the 2198-D057-ERS3 be installed directly in the same power rail?
No. Kinetix 5700 uses a different physical and electrical system architecture from Kinetix 6000. The newer module should not be treated as a direct drop-in replacement.


What should be verified before ordering?
Confirm the exact catalog number 2094-BC04-M03-S, compatible Kinetix 6000 power rail, 400/460 V-class three-phase input, 28 kW converter rating, 21.2 A RMS continuous inverter output, safe-off wiring, SERCOS interface, required firmware, motor and feedback connections, compatible Bulletin 2094 axis modules, shunt requirements and existing controller configuration.

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